INSTRUCTION MANUAL
DW800AC FULLY AUTOMATIC
DRUM FORMING AND SEAM WELDING MACHINE.


DW800AC 型号全自动钢桶成型和缝焊机使用说明书


制造商：


British Federal
Castle Mill Works,
Dudley, West Midlands,
DY1 4DA， England
Telephone: +44 (0)1384 455550
Fax: +44 (0)1384 455411
E-mail sales@britishfederal.co.uk
Web: www.51wendang.com

北京办事处联系电话：
010 65256697
服务热线： 13901202197
E-MAIL： cindyhj.zhang@gmail.com
Note: This is a standard manual that contains information on options that may or may not be fitted to this
machine. 27/10/2008

British Federal Ltd – DW800AC Drum Forming & Seam Welding Machine


Contents

1 - TECHNICAL DATA 4
DW800AC DRUM WELDING MACHINE DIMENSIONS, WITH OPTIONAL PLANISHING ROLL
FITTED. 4

1.1 TECHNICAL SPECIFICATIONS. 5

1.2 WS700D ELECTRONIC WELDING CONTROL. 6

1.3 SPECIFICATION OF MATERIAL BLANKS. 6

1.4 RANGE OF DRUM SIZES. 6

1.5 PRODUCTION SPEEDS. 7
2 - MACHINE DESCRIPTION 8


2.1 OVERVIEW. 8

2.2 MANUAL OBJECTIVE.8

2.3 AREA COVERED. 8

2.4 DOCUMENTATION. 8

2.5 WHO SHOULD READ THIS MANUAL? 8

2.6 OPERATORS. 8

2.7 IMPORTANT. 8

2.8 DESCRIPTION OF EQUIPMENT. 8

2.9 SAFETY INFORMATION. 9

2.10 CUSTOMER TO SUPPLY. 9
3 - OPERATION DETAILS 10


3.1 AUTOMATIC SEQUENCE START. 10

3.2 HALTING THE MACHINE. 11

3.3 INTRODUCTION TO THE WS700D ELECTRONIC WELDING CONTROL. 12
4 - INSTALLATION 26


4.1 INSTALLATION OF EQUIPMENT 26

4.2 SITING THE MACHINE 27

4.3 ASSEMBLING THE MACHINE. 27

4.4 INTERCONNECTIONS 28

4.5 ATTACHING THE AIR SUPPLY 28

4.6 ATTACHING THE WATER SUPPLY 28

4.7 ATTACHING THE ELECTRICAL MAINS 29

4.8 DIRECTION OF WELD WHEELS 30

4.9 LIFTING THE MACHINE. 30
5 - SETTING UP 31


5.1 ISOLATION 31

5.2 TYPICAL DRUM WELDER SKETCH SHOWING INDICATED AREAS. 32
6 - MAINTENANCE 78


6.1 GENERAL MAINTENANCE CHART - DRUM WELDER. 78

6.2 PERIODIC MAINTENANCE 78

6.3 RECORD OF SETTINGS. 78
7 GENERAL GUIDE TO DRUM WELDING 78


7.1 GENERAL POINTS TO REMEMBER 78

7.2 CHANGING THE WELDING CONDITIONS 78

7.3 WELDING MACHINE OUTPUT 78
8 - SPARES 78


8.1 MACHINE SPARES 78

8.2 WELD TIMER SPARES 78
9 - LIFE CYCLE OF SAFETY EQUIPMENT 78


- Health And Safety At Work. Welding Machinery. 78

9.1 General Notes 78

9.2 Installation And Operation 78

2

British Federal Ltd – DW800AC Drum Forming & Seam Welding Machine


9.3 Safety Spectacles 78

9.4 Fumes 78

9.5 Noise 78

9.6 Lubricants 78

9.7 Contactors 78

9.8 Electrode/Weld wheels 78

9.9 Good Housekeeping And Fire Risk 78

9.10 Other Important Notes 78

9.11 Precautions For Personnel Fitted With Pacemakers Or Other Electronic Monitoring
Equipment 78

9.12 Switching On Or Isolating The Air Supply78

9.13 Safe System Of Work 78

9.14 Locking Of Main Electrical Isolators 78

9.15 Cons